基于高导复合阳极材料(SDD—CF)的燃煤电厂湿烟气深度净化装置研发与应用


  摘 要:文章針对燃煤电厂湿烟气粉尘治理采用湿式静电电除尘器(WESP)后出现的问题现状,重点阐述了以研发新型阳极材料为突破口,利用玻璃钢(FRP)材料的特性,采用特殊工艺配方研制出了高导复合材料SDD-CF,为满足阳极材料特殊需要,对材料表面进行纳米工艺处理,成功研制了基于高导复合阳极新材料SDD-CF的湿式静电电除尘器,重点解决了湿烟气除尘设备中设备易腐蚀、防腐困难、设备寿命短问题,并利用高导复合阳极材料SDD-CF的特殊性,对湿式电除尘器整体结构进行优化,解决了湿烟气逃逸、电场中存在烟气走廊、存在电晕盲区以及湿式电除尘冲洗水量大、产生二次废水等诸多问题。该成果成功应用配套某电厂#1、#2机组2014年湿式电除尘技术改造工程,该项工程在当年建成投产并通过环保验收。该项目投产后运行稳定,节能、环保和社会效益明显。该成果于2017年8月17日通过中国电机工程协会成果鉴定,总体达到国际先进水平,其中,在新型阳极材料的研发与应用方面居国际领先水平。该项目在2018年被国家能源集团评为科技创新一等奖。截止目前,该成果在国内外已成功应用100多台(套),为我国燃煤电厂烟气尾部粉尘综合治理提供了新的工艺和技术路线。
  关键词:高导复合材料;阳极;湿烟气;烟尘治理
  中图分类号:X773 文献标志码:A 文章编号:2095-2945(2018)16-0004-04
  Abstract: In view of the the problems caused by the treatment of wet flue gas dust in coal-fired power plants by using the wet electrostatic precipitator (WESP), the characteristics of using the FRP material as the breakthrough point and using the new type of anode material as the breakthrough point are expounded in this paper. In order to meet the special needs of anode materials, the high conductivity composite material SDD-CF was developed using special process formula. A wet electrostatic precipitator based on SDD-CF, a new high conductivity composite anode material, was successfully developed. The problems of easy corrosion, difficult anticorrosion and short life of wet flue gas dust remover are solved, and the whole structure of wet electrostatic precipitator is optimized by using the particularity of high conductivity composite anode material SDD-CF. Many problems have been solved, such as escape of wet flue gas, the existence of flue gas corridor in electric field, the existence of corona blind area, the large amount of water washed by wet electric precipitator and the production of secondary wastewater and so on. This result has been successfully applied to a certain power plant"s #1 and #2 units in 2014 wet electric dust removal technology transformation project, the project was completed and put into production in that year and passed environmental acceptance. After the project was put into operation, the operation is stable, energy saving, environmental protection and social benefits are obvious. The achievement, as appraised by the China Electrical Engineering Association on August 17, 2017, has reached the international advanced level, among which, it is the international leader in the research and development and application of new anode materials. The project was awarded the first prize for scientific and technological innovation by the State Energy Group in 2018.

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